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Digital Twin Smart Factory
Built on Mapmost's self-developed digital-twin base engine, this solution combines factory pain points, business data and application value — leveraging high-precision virtual simulation, real-time data analysis and advanced AI to enable comprehensive monitoring and digital management of the production process.
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Solution Video
Construction Approach & Core Value
Visualized Digital Twin Factory
Using the Mapmost digital-twin platform, sites, production workshops and equipment are reconstructed in 3D and digitally upgraded. This helps enterprises complete twin mapping and 3D simulation with ease, transforming physical assets into digital and visualized 3D virtual assets to drive digital transformation.
Digital Operations Management
Combining IoT data collection with 3D virtual reality, the smart factory is truly presented — fusing “physical space” and “virtual display” to gather all real-time data from physical production and present it in an integrated virtual environment. This lets managers supervise the production flow comprehensively and in real time, grasp production information instantly, and manage equipment uniformly — improving decision-making and production efficiency while cutting management costs.
Virtual-physical Synchronized Operation
Based on digital-twin simulation mapping, data from MES, QMS, maintenance history and more are fused so production simulation in the virtual environment integrates seamlessly with real production. This raises transparency in management and production, boosts efficiency of business analysis and management decisions, and lays a solid foundation for data-driven smart manufacturing.
AI-enabled Digital Twin Factory
Through sensors or existing wireless communication, the AI system obtains personnel location in real time and displays it in the digital-twin model. Managers can view personnel distribution and operations across areas at any time, easing inspection and supervision pressure and reducing labor costs.
AI-enabled Digital Twin Factory
AI technology centrally monitors cameras across the production floor, with industry-specific private large models such as face recognition and behavior recognition. Unsafe behaviors or abnormal states are quickly identified with instant alerts, reminding personnel to take action — reducing violation risks and accidents while improving production safety.
AI-enabled Digital Twin Factory
Through sensors or existing wireless communication, the AI system obtains personnel location in real time and displays it in the digital-twin model. Managers can view personnel distribution and operations across areas at any time, easing inspection and supervision pressure and reducing labor costs.
AI-enabled Digital Twin Factory
AI technology centrally monitors cameras across the production floor, with industry-specific private large models such as face recognition and behavior recognition. Unsafe behaviors or abnormal states are quickly identified with instant alerts, reminding personnel to take action — reducing violation risks and accidents while improving production safety.
Smart Fire Safety
A smart IoT system monitors key indicators such as temperature, smoke and gas concentration in real time. Once indicators exceed preset safety thresholds, the system issues immediate warnings to alert management and reduce safety hazards.
Virtual Safety Training
Employees can train on equipment and production-line operations in VR. By simulating real production environments and processes, they master relevant skills faster, lowering training costs and reducing mis-operation risks in practice.
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